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Quality Management

Statistical Process Control

Use control charts and variation analysis to keep processes stable and capable.

Intermediate3 daysEnglish or ArabicISO Systems

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Course overview

Statistical Process Control (SPC) uses control charts to tell the difference between normal process variation and signals that need action. It is one of the most powerful tools for keeping processes stable and capable.

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This course takes learners from the basics of variation to selecting, building and interpreting the right control chart, and calculating process capability indices that customers increasingly demand.

Key takeaways

  1. 01Distinguish common-cause and special-cause variation
  2. 02Select and build variables and attributes control charts
  3. 03Interpret control charts using standard run rules
  4. 04Calculate and interpret Cp, Cpk, Pp and Ppk
  5. 05Implement SPC on the shop floor with reaction plans

Course outline

  1. Day 1
    Understanding variation
    • Why processes vary
    • Data collection and rational subgrouping
    • Normal distribution basics
  2. Day 2
    Control charts
    • X-bar and R, individuals and moving range charts
    • p, np, c and u charts
    • Run rules and out-of-control signals
  3. Day 3
    Capability and implementation
    • Process capability indices
    • Short-run and non-normal data
    • Reaction plans and shop-floor rollout

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Frequently asked questions

Is this relevant to IATF 16949?

Yes. SPC is a core tool for automotive quality and supplier requirements.

How much maths is involved?

Calculations are explained step by step and templates do the heavy lifting.

How do I choose the right course?

Compare your professional goals, experience and preferred format, or ask an adviser to help.

Are courses available online?

Yes. Live virtual and in-house options are available depending on the programme.

Will I receive a certificate?

Certificate requirements depend on the programme and awarding organisation.

Reviews

“Thank you for the excellent service again as always. BEMCON provide a friendly and professional service every time we carried out training for our food outlets. BEMCON trainers are friendly, very professional mentors and deliver quality training. The whole process is a breeze and everyone is helpful, courteous and knowledgeable. I would definitely recommend BEMCON to anyone.”
King Abdullah University of Science and Technology (KAUST), Thuwal, Saudi Arabia

Where this course runs

ManchesterJeddahLive Online

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