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Quality Management
Total Productive Maintenance
Raise equipment reliability through planned maintenance and operator ownership.
Intermediate3 daysEnglish or ArabicISO Systems
Course overview
Total Productive Maintenance (TPM) aims for zero breakdowns, zero defects and zero accidents by involving operators and maintenance teams together in caring for equipment.
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This course explains the eight pillars of TPM, shows how to measure and improve overall equipment effectiveness (OEE), and guides learners through launching autonomous maintenance on a pilot line.
Key takeaways
- 01Explain the eight pillars of TPM
- 02Measure OEE and analyse the six big losses
- 03Launch autonomous maintenance with operators
- 04Plan preventive and predictive maintenance
- 05Build a TPM implementation roadmap
Course outline
- Day 1
TPM foundations
- History and goals of TPM
- Eight pillars of TPM
- OEE and the six big losses
- Day 2
Autonomous and planned maintenance
- Seven steps of autonomous maintenance
- Planned and predictive maintenance
- Focused improvement and kaizen
- Day 3
Implementation
- Quality maintenance and early equipment management
- Safety, training and office TPM
- Roadmap and pilot-line planning
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Frequently asked questions
Can operators attend?
Yes. Lead operators benefit greatly, especially from the autonomous maintenance sessions.
Do we need a CMMS?
No, although we discuss how a CMMS supports planned maintenance.
How do I choose the right course?
Compare your professional goals, experience and preferred format, or ask an adviser to help.
Are courses available online?
Yes. Live virtual and in-house options are available depending on the programme.
Will I receive a certificate?
Certificate requirements depend on the programme and awarding organisation.
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